Face Seal Blister Packaging

Face seal blister packaging is a common type of packaging used to secure and display consumer goods on store shelves. This method involves sealing a plastic blister to a paperboard card using a heat sealing process, ensuring both product visibility and protection. The plastic cavity is custom-formed to fit the product, leaving a small flange around the edges, which is then adhered to the blister card.​​​​​​​​

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Process of Face Seal Blister Packaging:

1. Custom Blister Design: A sheet of plastic is thermoformed into a blister pack tailored to the product’s specific needs.

2. Card & Plastic Sealing: The product is placed into the plastic material, which is then attached to a full card blister using a sealing machine.

3. Final Packaging: The finished face blister is trimmed, inspected, and prepared for shipment or placement on store shelves.​

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Benefits of Face Seal Blister Packaging:

• Enhanced Product Visibility – The entire face of the card remains uncovered, showcasing the product while protecting it.

• Cost-Effective & Lightweight – A full-face seal blister pack is a budget-friendly option that reduces packaging material waste.

• Versatile & Customizable – Available in a wide range of sizes and configurations, including full-face blisters and trap blister designs.

• Secure & Tamper-Resistant – Prevents unauthorized access while allowing immediate access when needed.

• Ideal for Various Industries – Used for small consumer goods, plastic films, and blister card packaging across the packaging industry.

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For more information or to Request a Quote, contact a Packaging Specialist today!